Universal Network Switch Solutions
Network switches are critical IT infrastructure components, often used in data centres, enterprise networks, and telecom environments.
The Challenge
When units require warranty returns, repair, or refurbishment, they must be securely packaged to prevent transit damage to fragile ports, casings, and internal electronics. Traditional packaging has relied on OEM-specific cartons and non-recyclable foams, resulting in inefficiencies, higher costs, and sustainability concerns.
· Accommodate the multiple ranges of popular network switches.
· Provide reliable protection against shock, vibration, and compression during global transit.
· Simplify (rationalise) packaging SKUs across multiple models and brands.
· Eliminate reliance on non-recyclable traditional materials eg Instapak and EPS.
· Easy to assemble/pack within service centres and scalable for refurbishment workflows.
Our Solution
· Universal fit: foam designed to cradle switches of varying dimensions (depth and width) without the requirement for adaptive cavity cuts.
· Protection: lightweight, closed-cell PE foam ensures superior shock absorption and protection for delicate network ports/components.
· Corrugated carton: Heavy duty double-wall construction, FEFCO-compliant, ensuring stackability and resilience in stacking for pallet movements.
· Single-use: optimised for collection/delivery of warranty and non-warranty refurbishment while maintaining recyclability.
· Fast pack-out: Easy 3-step pack process suitable for technicians and warehouse operatives.
Results & Impact
- Damage reduction: achieved <1% failure rate, ensuring switches reached service centres and customers intact.
- SKU rationalisation: reduced packaging range from 6+ OEM-specific cartons to a single universal solution.
- Cost efficiency: delivered a 20% saving on packaging costs and reduced storage/handling overheads.
- Sustainability gains: Fully recyclable foam and carton solution.
- Packaging Efficiencies: assembly/packing time reduced by 25%, improving refurbishment and turnaround efficiency.
Ready to solve your packaging challenges?
Let's discuss how we can create a custom solution for your specific needs.
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