Case Studies
Discover how we've partnered with industry leaders to solve complex packaging challenges and deliver exceptional results.
Universal Packaging Solution for 1U & 2U Server Units
A leading IT hardware distributor specialising in 1U and 2U rack-mounted server units sought a scalable, protective packaging solution for their refurbishment servers for shipping via challenging courier networks (parcels) and palletised movements.
Shipping LED TV’s (32”–85”) via courier networks
Transporting TVs remains a critical challenge for manufacturers, distributors, and aftersales service providers due to their fragility, size variations, and costly components.
Protecting Computers, Accessories & Components
Several distributor of Computer Systems and High-Value Electronics (UK-Based Distribution Hub) encounter high rates of cosmetic damage and product failures causes during the transport of finished desktop units, laptops, AIO’s, monitors, motherboards, and sensitive peripheral components.
Recyclable Suspension Design for Engineering Actuators
A leading European engineering firm specialising in the manufacture and global distribution of high-precision linear actuators sought to move away from its current “dirty” packaging after receiving negative feedback from EU and UK customers
Universal Network Switch Solutions
Network switches are critical IT infrastructure components, often used in data centres, enterprise networks, and telecom environments.
Single Use Universal Solution - Internal Doors
The internal door industry has long relied upon traditional packaging e.g. shrink wrap to ship their products safely. Unfortunately, these traditional methods often fail to provide adequate protection, reusability options, whilst limiting logistics and palletisation efficiencies.
Universal Solution for Radiator Shipments
The radiator industry faces unique packaging challenges due to; weight, shape, and fragility in horizontal and upright orientation. Traditional packaging methods; EPS, timber frames, and oversized cartons often lead to damage in transit, increased packaging costs and environmental waste.
Pallet Slot Box Solutions - IT Equipment & End-of-Life Products
The IT and electronics sector faces significant challenges in packaging, storing, and transporting sensitive products such as laptops, computer peripherals, and monitors.
Universal Foam & Carton Solution for Large PC Towers
Large form-factor PC towers require durable transit protection for warranty, refurbishment, and aftersales. Reliance on model-specific packaging drives excess SKUs, larger inventories, and increased operational costs.
Universal AIR|MAT™ Solution
GAIA Universal AIR|MAT™ products is a valued in-box protective solution across multiple industries/sectors and applications. From electronics and consumer goods to automotive and industrial engineering AIR|MAT™ has a proven track record.
Universal AIR|SHIELD™ Packaging for Kitchen Doors
One of the UK’s leading manufacturers bespoke and mass-market kitchen doors, supplying retail, trade, and direct-to-consumer channels. With over 115 unique door SKUs across various finishes—gloss, matte, and solid wood—the client serves showrooms and installers nationwide
AIR|TUBE & Foam/Carton Kits for White Goods
A major UK-based manufacturer and retailer of domestic white goods—including refrigerators, ovens, washing machines, and dishwashers—delivering products via retail and direct-to-consumer channels.
Innovative Solution for Aftersales Spare Components
An international service and support provider serving the automotive, home appliance, and industrial machinery sectors, shipping high volumes of spare parts and components to dealers, service centres, and end users.
Windscreen Protection in the Automotive Industry
The client engaged with us to develop a tailored AIR|SHIELD™ inflatable protective system, creating an on-demand inflatable barrier around each windscreen.